Draft Cycle Works

Sunday, March 14, 2021

Survivor Chop: Front Brake Setup

Brake work was completed back in June of 2020, just before my second left ulnar nerve surgery.  I had some brake lines made up at Colliflower and purchased a radial master cylinder with a remote reservoir.  The master cylinder was from a Beull, part number H0507.1B7.  I used a radial master cylinder with a remote reservoir because a standard linear master cylinder with integrated reservoir was too big to fit on the 6 bend bars.  After rigging up a remote reservoir and awkwardly bleeding the system, it worked very well.  

A rough picture of the master cylinder during mockup.  Notice the limited space on the bars.  Here, I was trying to mount the reservoir on the top of the bar, but I ended up making a tab and mounting it to the frame of the master cylinder.

Finished reservoir setup.


This bike has the complete stock wiring harness with all the lights, bells, and whistles.  This includes the handlebar controls.  They take up quite a bit of room on 6 bends, where real estate is at a minimum.

Awkwardly bleeding the system with the new reservoir mounted.

The pressure switch for the brake lights was incredibly tricky to mount, but I eventually fought it into submission.  It did not make bleeding the system easy.  Honestly, for a relatively simple system, this one took quite a while to bleed.

Caliper hanging out while trying to get all the air up to the m/c.  I ran a 90* into the caliper so the brake line looked cleaner.

The caliper is a Hurst Airhart setup, which only gives you a little more braking power than a hill holder.  It's good enough to slow you down a little in the curves, but wont help much in an emergency stop.  It fits well with the vintage look of the bike, so it had to stay.  I cant say that for the radial m/c, but it's the only thing that seemed to work.

I had to replace the caliper bolts and the brake stay as well.  These were simple fixes.


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